Designed Ceramic Coffee Mug Customization Process

Stage 1: Requirement Confirmation

Analysis of Using Scenarios

√ Promotions/Business Gifts/Brand Image

√ Determine the budget range 

√ Select cup type parameters

• Material: Reinforced porcelain/Bone china/Coarse pottery

• Capacity: 200ml-500ml (including customized special shapes)

• Accessories: Gift box/cup lid/spoon set combination

Stage 1: Requirement Confirmation

Printing technology matching
┌───────┬─────────────────┐
│ Process type │ Applicable scenarios
├───────┼─────────────────┤
│ In glaze color │ Permanent logo (heat-resistant dishwasher) │
│ Screen printing │ Complex patterns (3-8 color overlay)
│ Heat transfer printing │ Photo grade full-color printing
└───────┴─────────────────┘
 

Stage 2: Design Deepening

Design specification confirmation

• File format: AI / PSD / PDF all need clear enough

• Color value annotation: Pantone spot color/CMYK four-color

• Special Process Requirements for Hot Stamping/Embossing

Sample verification

① Produce film mesh version (accuracy ± 0.1mm)
② Small kiln trial firing (3-5 samples)
③ Color difference detection (comparison with standard light source box)

Stage 3: Mass production

Prenatal preparation
✔ Mud material aging 
✔ Mold disinfection 
✔ Screen calibration

Core process flow
┌───┬───────────────┬─────┐
│ Process │ Technical points │ Time consumption
├───┼───────────────┼─────┤
│ Grouting │ Pressure control at 0.8-1.2MPa │ 48 hours
│ Plain burning │ 780 ℃ gradient heating │ 18 hours
│ Glazing │ Immersion glaze thickness 0.3-0.5mm │ 6 hours
│ Color Printing │ Automatic Positioning Printing System │ By Color Sequence
│ Glazing firing │ High temperature ceramicization at 1280 ℃ │ 24 hours
└───┴───────────────┴─────┘
 

Stage 4: Delivery Guarantee

Quality Inspection Standards
AQL2.5 Sampling Plan
• Drop test (1.2m free fall)
Compatibility testing for microwave ovens/dishwashers

Logistics solution
Conventional packaging: five layer corrugated
Special transportation: shockproof wooden crate (applicable for cross-border use)
Order tracking: Independently trace source code for each batch