Ceramic Forming Methods

Nov 25, 2024

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The earliest history of ceramic manufacturing in China can be traced back to more than 3,000 years ago. Although there are many differences between pottery and ceramic or porcelain, the two are organically linked. The technology of porcelain making was invented on the basis of the continuous development of pottery making technology. Although porcelain is made of porcelain clay, the surface is coated with glassy glaze, and it is roasted at a high temperature above 1000℃. However, the molding method of porcelain body is basically the same as that of washing machine. From the earliest manual kneading method and mud strip plate construction method, it has developed to the mud sheet sealing method, wheel forming method, impression method and grouting method.

 

1. Manual kneading method

It is the most primitive and simple way to create clay with your hands at will and make some smaller objects.

 

2. Mud strip dish construction Method

Roll the soil into mud strips, build the mud strips from the bottom of the instrument to the wall until the mouth of the instrument, and then use mud glue to complete the instrument, and finally smooth the mud cracks left by the wall plate building. This method appeared in the middle Neolithic Age.

 

3. Mud sheet enclosing method

The raw mud block is processed into mud sheet first, and then the mud sheet is enclosed and combined into the required shape.

 

4. Wheel forming Method

The mud is placed on the wheel and formed by the centrifugal force generated by the wheel rotation. It is mainly used for the production of round body type, the wheel system has slow wheel, fast wheel.

 

5. Impression Method

The process of forming clay by embedding it in a special mold. It is mainly used for making ceramic figurines, animal and ware parts, ornamentation and so on.

 

6. Grouting method

A method in which mud is poured into a plaster mold and the suspended slurry is adsorbed on the inner wall of the mold by capillary action of the plaster model.

 

At present, there are three kinds of molding processes for zibo xuanwang ceramics: rolling, plastic pressing and grouting. Among them, rolling and plastic pressing belong to the impression method. These three kinds of molding methods are enough to control the shape changes of tens of millions of products.Use rolling in the production of circular, symmetrical, embossed products on the outer surface.Square products, flat disks and inner surface relief products generally use plastic pressure, plastic pressure is usually operated by 2 people at the same time, the whole process includes mud cutting, mud, punching, edge tearing, billet, wiping, trimming, shelf. And regularly to the mold drainage treatment.The handle of the cup and most shaped products need to use the grouting process. Grouting is more complicated and more expensive than rolling and plastic pressing. But at the same time, the value of shaped products is usually higher. The grouting includes the steps of grouting, grouting, mold turning, mold out and mold whole.

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